Yuanchen Technology: How to make filter bags for thermal power plants more durable

Dec 09, 2022
For users of coal-fired boiler flue gas purification bag filter in thermal power plants, the most important concern is the service life of the dust bag.

There are two main factors that affect the service life of the dust bag: one is the thermal and chemical nature of the flue gas, and the other is the mechanical loss of the filter bag during the filtration and ash cleaning process.

1, chemical fiber filter media must be fully considered the thermal and chemical effects of the flue gas. Such as the oxidation of PPS filter media, acid condensation and ultra-high temperature operation, it may lead to the filter bag soon breakage and failure. In view of this, even if the filter media itself is good in terms of functional filtration efficiency and ash removal performance, it is difficult to reflect its comprehensive effect and value, because "good effect but more wear and tear" is not our goal. In the harsh flue gas, especially the heat and chemical effects of strong dusty flue gas, all customers and filter media manufacturers must seek new filter media to resist high temperature and smoke corrosion.

2. The filtration performance of the filter media affects the actual service life of the filter bag. The filter media must operate normally under the conditions of the flue gas, the functional (performance) quality of the filter media mainly refers to the filtration efficiency and ash removal performance. Good filtration efficiency of the filter media means that the dust can be well blocked on the surface of the filter media and rarely penetrate into the middle of the filter media, which not only reduces the wear and tear of the dust particles on the filter fibres during the movement of the filter bag, but also enables the dust on the surface of the filter media to be removed in the largest quantity. Therefore, good performance off ash, filter media due to dust layer agglomeration and the formation of running resistance is small, a dust cleaning and then rise to set the dust cleaning pressure cycle will be extended. The longer the cleaning cycle, the number of times the filter bag needs to be cleaned is reduced, the less the number of times the filter bag is mechanically damaged, the longer the service life of the filter bag.

3, "fixed pressure dust cleaning" than "timing dust cleaning" is more appropriate. Many customers use the traditional timing of ash cleaning, but the timing of ash cleaning is not enough too mechanical, because when the filter bag operating pressure difference may not be high, to clear the ash has not reached the level to be cleared, the implementation of the filter bag cleaning, which increases the chance of mechanical damage to the filter bag and the number of times. If the use of "fixed pressure dust cleaning", sometimes although not to the traditional dust cleaning time, but may want to clear the dust has accumulated a lot, the operating pressure may be significantly more than the limit, and then not clear the resistance may further increase significantly, then the immediate dust cleaning; sometimes although more than the traditional dust cleaning time, the operating pressure is still normal, the dust of the filter bag is far from To reach the degree of clear, then you can suspend the clearing of ash, continue to run. Timely monitoring, timely processing more scientific.

Anhui Yuanchen Environmental Protection Science&Technology Co., Ltd (hereinafter referred to as "Yuanchen Technology") is a high-tech enterprise integrating R&D, production and sales of dust bag and denitrification catalyst. Over the past sixteen years, Yuanchen Technology has always focused on the environmental protection field, and now has 4 international PCT patent applications, 28 authorized invention patents, 60 utility model patents, 21 software copyrights, 27 drafted and participated standards, 1 national achievement appraisal, and 17 new products in Anhui Province. Among them, many products such as "dust removal and denitrification integrated technology products" were awarded the Scientific Progress Award of Anhui Province. The dust removal bags (mainly PPS, PTFE, P84 and composite series filter materials) and SCR denitrification catalysts have been widely used in cement, iron and steel, glass kilns, waste incineration power generation, biomass power generation, non-ferrous metal smelting and other industries.

In the future, Yuanchen Technology will be guided by the principle of "becoming the guardian of the global ecological environment", always rooted in environmental protection and insisting on the great cause of guarding the blue sky and white clouds. Leveraging on the national ecological civilization construction pattern, we will continue to deepen our technology, optimize our management, strengthen our brand, refine our industry, and solidify our advantages, so as to create synergistic value for the industry through comprehensive and integrated governance and services.
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